Take into account the age of the vessel and its market value to make the decision. Depending on a tank's capacity and requirements, added features like internal fuel pumps, reinforcing ribs, and baffles or cones to minimize sloshing are available. If you are not located in our area we do provide consultations. I have pictures of the whole deal somewhere, and can scan them in and send them to you as an attachment if you wish. How to Replace Fuel Tanks on Fishing Boats. However, rather than needing to proceed in fear of causing fire from a spark, remove gas from the boat fuel tank. From poking around in the bilges Francis (my broker) and I were able to see a few things things that looked like big projects: Before I would make an offer I scoured the internet for information about these projects and started calling boat yards that I heard anything good about to get estimates for these projects. Where are you located? How are you protecting it from bilge water? My regular mechanic was killed removing the petrol tank from a car and that was designed to be removable so it's not something to be undertaken lightly.
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Boat Fuel Tanks Below Deck
Fuel Tank removal/replacement. Replacing the surrounding insulation. If this is too much hassle then fit a plastic tank somewhere else, it won't make a huge difference to ride quality or resale. I placed 1/4" rubber strips transversely to the bottom and attached them with 5200.
I would foam the sides to hold it in place really well. Replacing the fiberglass tank is the only viable solution. How did you get it out! Fortunately, each yard willing to put together a detailed estimate was on the same page and made appointments to get aboard. I have removed the old tanks from the inside. I've cut out Nautica and AB tanks using similar methods and had no issue. I removed, and refurbished the polyethlylene tank in my 1979 22 revenge last year. Replacing Fuel Tanks for Boats. Hope all this helps. It's easier to make water than take on fuel when you are out on the briny.
Cutting Boat Deck To Replace Fuel Tank Emissions Hose 2007 Bmw 328I
Thus my comments above. I hope this article helps sailors who are looking into having the tanks in their bilges replaced. If you do work with them I'd be happy to hear about your experience as well; I expect I'll be taking S/V Counterpoint back there for additional work in the future. Luckily it quit again quickly due to all the sludge and junk in the bottom of the tank and allowed us to complete our trip and fix the problem once we returned to St. Augustine, FL. My willingness to relocate S/V Counterpoint to have this work done meant that I could potentially halve the cost of labor on the tank project; the majority of the tank project cost being labor it could (and did) make a lot of sense. Boat Fuel Tank Replacement Cost: What To Know. Excessive heat dries out the teak deck above the engine room and accelerates deck leaks. If you call Novurania they can probably provide drawing of where the tank is. Now the bilge has got a lot of fuel in it and gauges show less fuel in port side tank.. It has been back in the boat since 1987 and until 1998 we lived aboard and cruised extensively. All this took 10 hours to do. I notice that you used aluminum for your fuel tank.
Work got in the way of boating and didn't get back to the boat for a week. We rReduced water cap'y by 30 gals, but picked up the same in diesel cap'y. I used a small pump attached to the fuel hose that I had removed from the engine and put it in my empty jerry jugs. There is only one way to get these tanks out – perseverance, brute strength and lots of reciprocating saw blades. I spent $110 on materials and did the work myself. I, and the folks at the boatyard, assumed that the tank was stuck to the bottom with the polyester resin. 3" wide and as deep as the tank side every running foot. I have pictures of a tank in a 1991 19' outrage that was replaced in the last month or me an email an I can send you some pictures. From: Frank Boensch. There is no way to get the huge flat water tank out in one piece, but once you get it out in pieces you could put in 2 or 3 small flat for fuel or one for fuel and one for water. Vent it extremely well and get cutting the deck up. Boat fuel tanks below deck. Anita and Stephen, I have one of the early Endeavour 40ies, hull #129, purchased new in 1981, and I had to remove the aluminum fuel tank in 1987, My water tanks are milk bottle type plastic, about 1/2in thick, so they have presented me no problems. Replacing Grand Banks Fuel Tanks. I am calling FMT tomorrow and try to find someone there that can assure me that the tank they quoted is the correct size.
Boat Fuel Tank Removal
Yard B estimated almost twice as many hours and they estimated 50% higher material cost. I did not want to remove the engine and bed so I decided to take the tank out through the front bulkhead of the engine room. Moeller Marine Products is the chief supplier of poly tanks for both original builders and aftermarket replacement. The hull sides behind the tank were painted, the hoses and wiring checked, and everything made spotless. I got that all glassed back in and have been a happy boat owner for about 9 years. Their estimate was by far the most detailed. Cutting boat deck to replace fuel tank legs. Next to or over them? The new tank has 4 baffles, 3 inspection ports (raised 1 inch above the tank deck) and a recessed space for the bilge pump.
A lot depends on the hull and stringer setup, but if the tank has to be replaced anyway, it's an option to consider, for relatively little added cost. Also it will destroy the resale value if you ever decide to sell it. Boat fuel tank removal. 2019 E-TEC 90, Viper 17 2+. Most expanding foams absorb liquids, such as water Or fuel and gain weight.? How close to the stringer/balkheads. I ran 4 strips of neoprene(I think it was 1/2" thick) length wise from bow to stern to give spacing for water to flow out.
Cutting Boat Deck To Replace Fuel Tank Legs
I have been able to remove the sole over the water tanks and this weekend will start removing everything I need to remove to get to the old bladder tank. Not a good solution in my personal opinion. Pressurize the tank to three psi (or as per manufacturer instructions), then apply soapy water to all the connections. If it has to then I can put the new one back in the same place. If your question is regarding how to cut the foam out, I used a coping saw to make two parallel cuts, one close to the tank and the other close to the rigging tunnel. Again, simply a different kind of yard.
Used many a 110 electric saw to cut concrete with water spray. From these postings I gather that some feel that cutting the tank out in pieces is a good approach. That's going to do nothing for the value of the boat. Be prepared to shell out money at a moment's notice for unexpected repairs. Due to the added thickness of the tank, four of the lead plates were not needed.
Cutting Boat Deck To Replace Fuel Tank Jd D140
I had obtained the measurements of the genset before closing in the engine room and if fit just fine above the forward portion of the fuel tank. I can confirm there is no foam under the tank, it appears to be sitting on a thin (1/16" thick) rubberish type of material. Even more impressively Johanson only made one cut in the cabin sole; they were able to lift the one giant piece of flooring out of the way without cutting it into smaller pieces and taking it out of the boat. Ps has the boat got a ply or moulded deck and what finish is it? It has not leaked at all.
Replacing it is no doubt a better option but you're still going to have to get an expensive tank made and fake up the deck when you're finished. Joined: Wed Aug 05, 2015 7:59 am. Especially a thread by LAZIBONES with valuable information and do and do not experiences, on fuel tank replacement on a same boat model. Found stamped in the starboard rear corner) This is strickly for my use as I try to keep track of the E-40's. Ultimately I chose fiberglass fuel tanks and plastic water tanks; I was finally swayed by the arguments in favor of fiberglass fuel tanks in Nigel Calder's Boatowners Mechanical and Electrical Manual (affiliate link). Like many others before me, I realized that selling the boat with a rotten tank would be as good as writing it off. I will get FMT to give me a quote for both aluminum and stainless. That's how we picked up the extra fuel capacity. Taking to a petrol sodden deck with an electric angle grinder is likely to have a more sudden and catastrophic effect on the value of the boat.
Cutting Boat Deck To Replace Fuel Tank 69 Camaro
Could you send me and e-mail either way with the boat name and hull Id #. In the finished installation we are now able to access the tops of the tanks. I decided to not reinstall the floor just aft of the step at the original floor level, but rather I put together a teak box with an open back (the side facing the engine room) and used the floor as the top of the box, but recessed below the top of the sides, so that the sides acted as fiddles. I done this last year and regret my straight cuts because of the extra work. During that time did you have or feel the need for ballast in the keel fuel tank? First the backstory- couple of weeks ago I was driving by where my new to me 1999 home built Ellis 28 is stored. I used Marine-tex (wonderful stuff) to fill all the craters on the bottom and the lower sides, fairing it up reasonably smooth. I do have a couple suggestions. The three aluminum straps seem to hold it securely but I am concerned about the weight of the tank not being distributed evenly though. I enthusiastically recommend Johanson Boatworks in Rockland, ME.
If you're going to cut stuff, providing you have access I can recommend the 1mm thick cutting discs for angle grinders. I removed my original tank this past weekend and replaced with a FMT tank.
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