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Rigid platens are not suitable for worn belting sections because they bridge the low spots. Conveyor Belt Hot Vulcanizing – Definitive Guide. The belt fastener has a standard projection (=horizontal dimension) of 150 mm. The alignment is checked again. The steel wire cord conveyor belt, because of its weak transverse strength between the core and the steel wire, if the steel wire cord is stuck by sharp objects and continues to run in operation, it will cause the longitudinal split of the conveyor belt. Splicing Kits for Steel Cord Conveyor Belts. A splice design that is seeing increasing acceptance, particularly with high-tension fabric belts, is the finger splice. For the steel reinforced bucket elevator belt, with the structure of steel cord carcass with two layers of transverse steel wire reinforcement at the top and bottom cover, we recommend our clients to join the belt ends together with fastener/clip, which is easy to operate and good enough for application in cement and mining industry for the vertical conveying of materials with normal temperature or hot temperature at 100-120 ℃ or 150-180℃. A) Fasteners: One of the issues with fasteners and/or lacings is that the entire load is thrown on a very small portion of the belt. Both lengths will be laid one on top of the other over the whole splice length. With steel-cord belts and finger splices, it is important that the press be large enough to cure the splice in a single setup to avoid undesirable rubber flow and cord displacement. To get the most out of this page, you may first watch the animation on the left. There is a savings in labor since there is no need to shim worn sections. Our product range includes rubber conveyor belt, PVC/PU conveyor belt and pipe conveyor.
Steel Cord Conveyor Belt
Carry out repairing of belt vulcanizing machines and tools. 90% of the actual belt strength is retained in a vulcanized joint. There are two types of hot splicing material for conveyor belts, including Uncured Cover Rubber(Top Cover) and Uncured Intermediate Rubber(Tie Gum), they are used to join or repair fabric & steel cord belts by hot vulcanized belt splicing. One marked belt end is placed on top of the other marked belt end. The total width of the belt fastener has to be approximately 15 mm less compared to the width of the full elevator belt. This kind of joint method is more efficient than mechanical joint, and also more economical. Again, when maintenance is required on one of the pulleys for example, the belt has to be cut and the belt fastener cannot be reused and has to be considered as an unnecessary loss. It is suitable for medium and long distance, high load capacity and high speed Widely used in mines, coal yards, chemical industry, metallurgy, construction, ports and other departments. Pubdate:03-12-2020 Views:333. The ends are shaped like matching ends of shallow steps. An unvulcanized cover rubber sheet is placed at the bottom of the splice on top of a separation cloth. A fabric belt splice consists of two belt ends stepped down and held together by vulcanized rubber. To make sure that the belt fastener runs smoothly over the pulley, with less vibration, there has been assembled on top of the wedge a part of high heat rubber profile, which is unique in the industry.
Steel Cord Belt Joint Procedure For Concrete
20 mm width is cut out of the upper cover so that the steel cords become visible. The belt centre is marked on both belt ends and also at a minimum of three other points that are approx. The proposal also includes a quantitative measure of the rubber penetration of cord and the criteria for its identification. Shortest possible downtime. The free samples are supported to send for your testing. With modern lightweight materials, vulcanizers are lighter and have greater portability for field splicing. So the joint of the centerline of the conveyor belt is very important work when the conveyor belt is connected. Each third of the instructions is followed by a video of real splicing works for better understanding.
Steel Cord Belt Joint Procedure Template
It should have better joint effect. The three parts of the belt fastener are provided with bolt holes. If the temperature is too high, the rubber will heat up too quickly, the temperature difference between the inside and outside will be too large, the inner core rubber has not been fully vulcanized, and the outer rubber has begun to age; - If the temperature is too low, the heat up of the rubber will be too slow, the vulcanization will be incomplete, and the joint strength will not meet the requirements. Steel wire core rope belt conveyor is mainly used in long-distance conveyor, with one joint every 100m, and at least 40 joints for 2000 meters long steel wire rope core conveyor belt. We are able to provide each conveyor with monitoring and protection devices for belt breakage and tear, so as to meet the needs of safety production.
Steel Cord Belt Joint Procedure Video
Keep record of the belt joint condition and action taken. This is accomplished by a laminated platen floating on the pressure bag. The reasonable curing temperature is generally 144℃~147℃. You're Reading a Free Preview. Along with knowledge about conveyor belts types, construction, procedure of belt joints.
We do not only provide our products and services to OEM's and specialists, but also supply directly to end-users and assist with the fitting of the belt and components on site. Wear in the elevator.