When I hooked everything up and drove it, I would sometimes get a stutter and a random code -27 (low 12v). So, how do I know if my GEM car is experiencing a controller problem: The symptoms of bad controller can vary and are not always easily detected by a GEM car owner. Order New 04-15 Controller. Series and Sepex battery pack layouts below. 5 - 83 ELECTRICAL PIN LOCATIONS FOR IP HARNESS CONNECTORS Connector Illustration Connector Number Connects To Number of Pins in Connector Display D2, PSDM J2 PSDM J3 Display D1 Switch-Drive Mode, 5, 6, 9, 10, 11, 12, 13, 14 Switch-Trip Odometer, Switch-Light Switch-Multifunction Switch-Key GEM Service Manual November 2007... See Bench Seat in Body section. Gem electric car owners manual. BODY 7 - 8 INSTALLATION OF SCUFF GUARDS (CONTINUED) • Measure ½ inch from the seam of the panel to get your front hole location. I have tried that already… Sorry if a dumb question.
How To Reset Gem Car Controller
Always observe the following safety precautions: WARNING: DO NOT SMOKE NEAR BATTERIES. Buying a used controller can be cheaper than buying a new controller, however you will have the same issues as buying a new controller. 5 - 33 ELECTRICAL DC/CONVERTER DIAGNOSIS AND TESTING Diagnosis and testing of the DC/DC converter is DESCRIPTION covered in the Accessory System Troubleshooting Chart. Days indicated in color key are business days. Remove 3 bolts from differential side of motor (see figure 21) with 7/16-inch wrench or socket, taking care to support motor, which weighs 30-40 pounds 10. Your GEM Car batteries produce 72 volts and the controller "chops" the 72 volts thousands of times per second to create an average voltage somewhere between 0 and 72 volts, which is delivered to the motor. For these reasons they wear at unequal Radial-ply tires are sensitive to force impulses rates and tend to develop irregular wear patterns. How to reset gem car controller repair troubleshoot. Switch master disconnect OFF, and cover battery terminals to prevent electrical contact. You can repeat this same test on each battery to find the weak link in your battery pack. An electric charging station will also tell you if the battery is dead or functional.
Gem Electric Car Owners Manual
4 - 12 BRAKES MASTER CYLINDER REMOVAL ASSEMBLY 1. Replace the mounting bolts through park brake Two cables are attached to the park brake lever by lever brackets. In case it's a new battery from the GEM car accessories, the algorithm might have been altered. First try opening and closing the master switch to reset the controller. 0 DC Controller Kit EZ-G0/Club Car/Yamaha Series/Shunt*. I guess I could try and find a new one and replace it and see if this solves the issue. SUSPENSION AND STEERING 2 - 3 SUSPENSION AND STEERING DIAGNOSIS AND TESTING Condition Possible Causes Correction • • Loose or worn wheel bearing Replace front knuckle assembly Front end noise • • Loose or worn steering or suspension Tighten or replace components as components necessary •... Gem electric car repair manual. 2 - 4 SUSPENSION AND STEERING ALIGNMENT ADJUSTING TOE 1. I put all new brakes, bearings, added disc brakes, new batteries, and a new E-Brake handle assembly. However, if the battery is damaged replace it with a cost friendly one from the GEM car accessories. Conduct the checks of the previous steps, checking the battery for damage or low water; if the battery is good, check the connections to the power source and to the charger; confirm that nominal battery voltage matches the charger's voltage.
Gem Electric Car Repair Manual
New batteries need to be charged and discharged 20 to 30 times to achieve the range of which they are capable. The brushes are inspected for loose leads, cracks, length and replaced if necessary then seated to remove hard glazing to allow the proper seating to the commutator. For charger 0606-00423, one flash on your light-emitting diode, or LED, can mean high battery voltage.
How To Reset Gem Car Controller Repair Troubleshoot
After selecting this '100%' LEDs flashing together. If the resistance is a constant very low DESCRIPTION resistance (possible short circuit) or constant high resistance (open circuit), there could be a... ELECTRICAL 5 - 18 BATTERY DESCRIPTION Six 12-volt lead acid (nine 8-volt 6-passenger & long back extra duty model option) batteries supply 72-volt power for the vehicle. Verify nominal voltage and ensure this isn't lower or higher than the voltage of the charger, as either case the charger will not start. 2001 Gem Car Code -27 Problem - GEM Forum. Note: Plum Quick Motors does not recommend running stock motors upgraded to The Bandit on stretch and/or hunting/off road carts. This is a new code to me. Remove screws that mount contactor to the front bulkhead. See Body, section 7. 00 extra added to the Bandit upgrade of $325.
Gem Car Owners Manual Online
4 - 14 BRAKES INSTALLATION PARKING BRAKE CABLE ASSEMBLY TWO PASSENGER, SHORT BED UTILITY, LONG BED UTILITY COUPE MODELS DESCRIPTION 1. If it is a new battery, the algorithm may have to be changed. Remove the brake pedal to push rod bolt. ELECTRICAL 5 - 4 DRIVE SYSTEM The basic operation procedures described in the Owner's Manual must be followed for the drive system to operate properly. Drum brake assembly. 7 - 23 BODY TRUNKBACK/GOLFBACK/ CLIP-IN STAKE BED FIG. Controller Rebuild - $599. But in this case it controls the charging and drive system. Proceed to Step 10. How to Troubleshoot a GEM Car. brake, momentarily step on accelerator pedal and measure the voltage between the white wire connected to the contactor coil and 72 volt negative terminal at PSDM. 5 - 93 ELECTRICAL PIN LOCATIONS FOR TAIL LIGHT HARNESS CONNECTORS Connector Illustration Connector Number Connects To Number of Pins in Connector Rear Harness 2, 3, 5, 6 Lamp-Taillight-Left, Lamp-Taillight-Right Lamp-Taillight-Left, Lamp-Taillight-Right GEM Service Manual November 2007...
How To Reset Gem Car Controller Wiring Diagram
The commutator is machined and or polished to insure the proper fit for brush to commutator for max surface contact performance. That was probably the problem because the solution worked. 57 motor current sensor low electrical fault inspect controller. If you have a rebuildable controller and can wait 2-3 weeks, rebuilding may be your best option - Otherwise a new controller may be the best option. The only thing that has happenned to the car is the charge went below the limit of the Delta Q charger. The dash consists of an upper panel assembly and 3. Under specific vehicle. ELECTRICAL 5 - 82 INSTRUMENT PANEL HARNESS IP HARNESS CONNECTIONS Connector Number Connects To Number of Pins in Connector PSDM J2 PSDM J3 Display D2 Display D1 Switch-Light Switch-Multifunction Switch-Key 9, 10, 11, 12 Switch-Drive Mode 13, 14 Switch-Trip/Odometer November 2007 GEM Service Manual... Move the frame/axle assembly into position on 11.
I hadn't thought that the actual BDI could be causing this??? Map of estimated transit time* for motors shipped within the 48 contiguous states: * Published transit times, in business days, are subject to change. All the outputs are protected except maybe the +5v supply to bdi. 5 - 15 ELECTRICAL DRIVE AND POWER SYSTEM (Continued) Step Action With the master disconnect switch off, remove fuse Proceed to Step 10b.
Most electric traction equipment has such a device to have a positive way to cut off power to the motor in the event of runaway. You can perform software revision by referring to the manual and adjust as required. Simply leave the vehicle caps due to over-watering and/or overcharging can plugged into a standard 110 VAC 15 A power form a conductive path that will cause the batteries... 5 - 27 ELECTRICAL CHARGING The battery charge receptacle is located on the front hood assembly. The pack voltage will drop and at the same time the amps will rise this is normal, once you get to full speed on level ground the pack voltage should be back to full voltage (36 volts on a 36 volt cart and 48 volts on a 48 volt cart) or very close to it. See my list of GE controller error codes here: Here are some possible reasons the main contactor will not close: the parking brake is on.
If the cart does not move, check the springs on the brake and brake assembly to ensure it is not locked on the wheel. The fact that I am getting the same error code with a different controller eliminates that controller as the issue. OPERATION Splines on the steering wheel mounting hole match to splines on the steering shaft. Now place the meter dial on DC volts on a low scale as to read the pack voltage. Reconnect the negative battery wire to the battery minus terminal on the battery pack. • Steering wheel Rotation of the pinion moves the gear rack in the •... The switch is in different locations depending on year.
Not sure what the deal is here, but returned both of the other BDI's (remanufactured) that I tried. ELECTRICAL 5 - 80 FRONT HARNESS FRONT HARNESS CONNECTIONS Connector Number Connects To Number of Pins in Connector PSDM J1 2, 3, 4 Motor-Wiper Horn Front Harness Switch-Brake Level Fluid 9, 10 Switch-Brake Pressure 12 Volt Ground November 2007 GEM Service Manual... DESCRIPTION • The mud flap should fit with no gaps larger then 1/8". Note: South Carolina residents add 8% for sales tax*. I sent the controller back to OC Monster Carts, they sent it back to GE and no one could replicate the code. 11 Steering Wheel Holes For Puller Fig. For purposes of operational in the lower dash unit of the fuse access panel description, the system is divided into three groups (see figure 4). See Steering Wheel in this section. Five flashes signal that the charger is overheating. 5 - 47 ELECTRICAL LIGHT SWITCH REMOVAL TURN SIGNAL SWITCH REPLACEMENT 1. I took the pedal apart and sprayed contact cleaner on the potentiometer. BODY 7 - 20 POD COVERS REMOVAL 1.
With that being said, it all depends on our daily work load and in most cases that's generally 3 weeks once the motor is in our shop. Your battery has to be connected and in excellent state for the charger to start the charging. 08 pedal voltage high electrical fault check pedal voltage: >0. You can rectify this by following your manual's instructions. Operating the motor under LOW or HIGH voltage conditions (running the motor on LOW battery pack or adding additional voltage to the motor). 23 CLIP-IN STAKE BED DESCRIPTION The Golfback is a unit designed to carry two sets of golf clubs. When unit shuts off, record the discharge time. ELECTRICAL 5 - 10 DRIVE AND POWER SYSTEM ERROR CODES (Continued) Error Code Fault Description Corrective Action No tachometer signal is detected. OPERATION Both 72 and 12 volt inputs come into the PSDM and are dispersed through the fuses to the appropriate electrical components. The Bandit process starts with a complete motor tear down, clean and inspect all parts. To install reverse this procedure. See Halfshafts in this section.
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