Bought mine used off ebay for a lot less than a new one. "Mark Twain/Samuel Clemens" wrote:Eat a live frog first thing in the morning and nothing worse will happen to you the rest of the day. When it comes to boat fuel tank replacement cost, replacing fuel tanks in boats ranging between 18 and 25 feet will cost between $4, 000 and $10, 000. Most expanding foams absorb liquids, such as water Or fuel and gain weight.? In most boats the fuel tank is encased between the hull and the deck and there is no means to access it, unless you separate the two or cut a big hole in the deck. Boat Fuel Tank Replacement Cost: What To Know. Take into account the age of the vessel and its market value to make the decision. If the tank was foamed in place (a fairly common boatbuilding procedure) and the tank leaked, the foam is likely saturated with fuel. Then the cabin sole was built on top of the tanks. I found the front 6 inches of the port stringer popped loose fight behind where to hole was punched. Why Do Boat Fuel Tanks Deteriorate. If you do replace a tank yourself, pay special attention to those instructions.
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The quotes from the three yards differed in how much of the interior they though would need to be removed to complete the project: - All 3 yards, Yard B, Yard N and Yard J, estimated based on removing the port and starboard setee and the cabin sole underneath the setees. When you step aboard S/V Counterpoint you can't tell that the interior was removed and re-installed unless you really know what you're looking for. So next I knew of a material/kit called "POR 15" which a lot of restorer's use to fix leaking gas tanks on cars and motorcycles, I thought it was worth a shot before cutting the deck to get the tank out. Like many others before me, I realized that selling the boat with a rotten tank would be as good as writing it off. Cutting boat deck to replace fuel tank on craftsman riding mower. My sincere thanks in advance to those who may respond! They are a small shop and do lots of Whaler stuff.
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I wound up with a fiberglass tank with an aluminum liner. Once you decide which way to go then get on with it. Our solution to the new tank replacement was to use four tanks instead of the standard two. Boat fuel tank removal. The water tanks (poly-something or other plastic) now both sit above the keel cavity. Yes, salt water is more corrosive. Still, in balance, it would be well worth moving the boat if I could find the right yard.
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Repairing or reassembling the deck and structure. The process of swapping a leaking tank for a fresh one is a major project due to the confined locations in which they sit. Now the tanks can be visually inspected and if any deck leaks occur they can be spotted and fixed with minor difficulties. Fuel Tank Replacement - Key West 1994 1720 CC Sportsman. I also reinstalled the engine room bulkhead simply by using a 1-1/2 inch strip to cover the cut, similar to the panel in the aft cabin that allows for access to the back of the engine.
Cutting Boat Deck To Replace Fuel Tank 1984 Camaro
Fortunately they only needed to remove the setee and the galley sink island on the starbord side. How to Replace Fuel Tanks on Fishing Boats. All you have to do is drill a couple of small holes and let some air under the bottom of the tanks and they pop right out. I will try to locate the old bill to see if they broke that work out separately. Paying in excess of $5, 000 to have it repaired would not make economic sense either, leaving the option of a DIY repair as the way to go.
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So, the tank was simply held in by suction and not stuck to the bottom. Engine: 135hp Mercury. The three aluminum straps seem to hold it securely but I am concerned about the weight of the tank not being distributed evenly though. I guess what I want to know is whether the foam goes under the tank or just down the sides and if not under the tank, what supports the tank? I would also need to throw in, that if that fresh water boat had not used zinc's, the problems could be the same. Cutting boat deck to replace fuel tank breather hose 2007 bmw 328i. Johanson's estimation team and the supervisors I spoke with on the phone made the best impressions. The internet yielded critical information relatively quickly: the tank replacement would be far and away the most expensive potential refit project. A lot depends on the hull and stringer setup, but if the tank has to be replaced anyway, it's an option to consider, for relatively little added cost. All three references were very positive.
Cutting Boat Deck To Replace Fuel Tank 1969 Corvair
The original tank was destroyed to get it out so I don't have dimensions for the tank. So after cutting two large holes (7" round) into the front and aft ends of the tank to allow me to get inside, I cleaned and prepped it to the instructions in the kit. You would think the mfg would have some Scott, Is it a given that the old tank has to come out? Removing the Old Fuel Tank. I have pictures of the whole deal somewhere, and can scan them in and send them to you as an attachment if you wish. I helped friend of mine put the Florida Marine Tank, tank in his 40 without problems. Also, you could potentially have a serious fuel leak in the event of a grounding. The new tank has 4 baffles, 3 inspection ports (raised 1 inch above the tank deck) and a recessed space for the bilge pump. However, the leak is more likely to reappear compared to installing replacement fuel tanks for boats. If you decide to cut it out, find out from manufacture how thick the deck is and location of tank. Re-building the fuel supply system was easier than anticipated. By eliminating the in-the-keel portion of the aft water tank, the fuel tank could be enlarged.
Cutting Boat Deck To Replace Fuel Tank On Craftsman Riding Mower
It is imbedded in about 3/4 inch of somewhat flexible resin. I ran 4 strips of neoprene(I think it was 1/2" thick) length wise from bow to stern to give spacing for water to flow out. And we're back to removal... And if you're going to do that, replace with something that will last a while to avoid doing it again. I too thought about all these possibilities and decided that the only good solution was what I thought at the time would be the hardest solution to accomplish. Take all measures to extend the tank's lifespan and avoid coming out of pocket because it will be painful on the wallet. Any other repair solutions other than cutting deck an replacing tank? Just got my 22 Outrage back last week from tank replacement. Does anyone have a source for the tank dimensions.
I'd do it again in a though it meant staying "on the hard" for 4 months. When I put the tank back in the boat, it cleared the companionway with 1/2in to spare. I looked at each detailed estimate through the lens of my master question list that the combined 8 workers from 3 yards raised. Besides the cost of a replacement, there's tank installation, which can be labor-intensive. The hull sides behind the tank were painted, the hoses and wiring checked, and everything made spotless. My point is, whatever you do is going to be a "bodge", the prat of a manufacturer who sealed a consumable item under the deck has already defined that. Been there, had reservations about using an angle grinder with the overpowering smell of petrol in the boat and the real possibility of petrol pooling under the deck. After the new water tank was installed a bilge pump was placed in the 6" x 12" notch (this gives me plenty of access to clean the pump etc. ) Some of the cost to pull it was disposal cost for the tank and contents, which was a combination of sludge and diesel fuel. With the recent advancements in manufacturing processes, rotationally molded polyurethane tanks are yet another option for replacing bad aluminum or fiberglass gas or diesel tanks.
Thanks in advance for any thoughts.
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