The white you see under the glass repairs is the putty to make the radius and patch the cracks. The three aluminum straps seem to hold it securely but I am concerned about the weight of the tank not being distributed evenly though. When S/V Counterpoint was built three fuel tanks and the two water tanks were placed on the hull of the boat.
Cutting Boat Deck To Replace Fuel Tank On 2009 Bmw 328I
There is only one way to get these tanks out – perseverance, brute strength and lots of reciprocating saw blades. I used Marine-tex (wonderful stuff) to fill all the craters on the bottom and the lower sides, fairing it up reasonably smooth. The new tank bottom did not conform well to the tank cavity, I'm actually surprised how far off it was. Gary, et al, another E40 fuel tank bites the dust.
Besides the cost of a replacement, there's tank installation, which can be labor-intensive. Repainting with epoxy. At some point in time after ours, they fiberglassed the tank in place under the gen-set area. I decided last year to replace the original fuel tank and replace the 2nd water tank because we were going to move onto the boat and do some extended cruising. In 1990, we had to replace the fuel tank. Joined: Wed Aug 05, 2015 7:59 am. Whether big or small, unfortunately, aluminum boat fuel tanks have a limited life span and require replacement especially when exposed to harsh salt environments. Most tank rusting is caused by leaking deck fittings. Why Do Boat Fuel Tanks Deteriorate. Then I found stringer problems! Use it a lot on cars, caravans & around the house. Taking to a petrol sodden deck with an electric angle grinder is likely to have a more sudden and catastrophic effect on the value of the boat. Cutting boat deck to replace fuel tank on 2009 bmw 328i. A while back Practical Sailor answered this question saying as I recall, that it was safe to use the glass hull as a fuel tank. About $3, 000 US for the fuel tank and another $1, 000 for three plastic water tanks.
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When you step aboard S/V Counterpoint you can't tell that the interior was removed and re-installed unless you really know what you're looking for. I did take lots of pictures at the time of the repair and can find them and scan them in and forward them to you via e-mail if you wish. Keep it under control, take your time & the damage is minimal with clean cuts. Plastic decking has also been used. The flexibility of computer-aided design and the quick retooling possible through the roto-mold process allow the company to build special tanks efficiently. Most expanding foams absorb liquids, such as water Or fuel and gain weight.? I got off at a decent price knowing the fuel tank needs replacement. Boat Fuel Tank Replacement Cost: What To Know. Can't tell we'd ever opened 'er replaced the "rotten" aluminum aft water tank at the same time and used the space in the keel to fit the enlarged fuel tank. I would check under any flooring I. e carpet or otherwise, I know in my buddies sea ray the floors are all screw down. Like many others before me, I realized that selling the boat with a rotten tank would be as good as writing it off. I will get FMT to give me a quote for both aluminum and stainless. They re-used all of the cabin sole which was another reason I went with Johanson; I figured the finished boat would look better that way and I'm quite happy with the result. Just purchased a new to me 2001 Pro Line 25 sport CC. Depends what it's made of, how big the leak is etc etc and how consiencuius the owner is ultimately.
I reinstalled the missing parts of the crossbeams (ribs) that I had cut away, using SS plates to bridge the cuts and secure the cut out portion back into place. If you decide to cut it out, find out from manufacture how thick the deck is and location of tank. Worked well for us for about 6 years. Plastic padding leak fix works, and Scott badder sell ethanol safe vinylester resins. When the removal is more challenging and time-consuming, the higher the end cost. How to remove a below deck fuel tank. Our solution to the new tank replacement was to use four tanks instead of the standard two. Just cut the least amount of fiberglass to get it out. When making potentially dangerous or financial decisions, always employ and consult appropriate professionals. I did cover the main salon floor first with an old rug remnant and some newspapers. Taking the interior apart and putting it back together was, as expected, the most expensive part of each estimate. Repairing or reassembling the deck and structure. The decision on whether or not to replace a leaking gas tank in a boat is challenging. With the recent advancements in manufacturing processes, rotationally molded polyurethane tanks are yet another option for replacing bad aluminum or fiberglass gas or diesel tanks.
Cutting Boat Deck To Replace Fuel Tanks
Cut on an angle, If you cut at an angle the deck bit will fit back into itself when your done without support. Currently working on making a Helms 24 our coastal cruiser. In addition to the obvious leaking problem, you can expect to find continuous rust in your fuel. Cutting boat deck to replace fuel tanks. Originally Posted by Dobo. So when it came down to brass tacks I was willing to take on a project boat if I could get it for a good price; a price where the previous owner essentially shared some of the cost of having the refit done professionally.
My past reading of the forum described a lot of scary and expensive-sounding solutions. I ran 4 strips of neoprene(I think it was 1/2" thick) length wise from bow to stern to give spacing for water to flow out. Although they don't install the tanks they build, companies like Atlantic Coastal Welding do have dozens of different tank templates to fit most applications, including rectangular, belly and saddle designs. Another alternative is cutting out side of keel and pulling tank out sideways. I have heard that the Oxford (MD) boat yard has charged $5k to remove the tank on the E42 via cutting the hull. Their estimate was competitive. I am thinking of just removing the portion of the deck between the stringers. After four days of drying I put 8 gallons of gas in it and after two days no smell! The water tanks (poly-something or other plastic) now both sit above the keel cavity. Replacing Fuel Tanks for Boats. It is imbedded in about 3/4 inch of somewhat flexible resin. How To Remove Gas From Boat Fuel Tank. The best fix for tanks is prevention. I removed the aft main salon floor board, the "T" shaped water tank, both being too big to get out of the boat (neither would fix through the companionway), and took out the sump tank. Engine: Yamaha 150 hp.
This has become a major problem with gas tanks on boats (See USCG Bulletin). If you haven't already done the job and would like more information, send me an e-mail and I'll try to walk you thru the process. Replacing exhaust hoses. Replacing a boat fuel tank. Anita and Stephen, I have one of the early Endeavour 40ies, hull #129, purchased new in 1981, and I had to remove the aluminum fuel tank in 1987, My water tanks are milk bottle type plastic, about 1/2in thick, so they have presented me no problems.
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