However, the second board must be offset an appropriate distance from the first board so that the alternating fingers and sockets will align correctly. When you find the correct position of the front fence, attach it permanently to the back fence with screws. Those of skill in the art will appreciate a wide variety of mechanical interconnections may be implemented to permit adjustable workpiece securing. It is super important that you find a key that is the same width as your kerf. 40 full-color photos illustration and exploded views. We offer the Woodsmith Adjustable Box Joint Jig plan as a downloadable PDF or a printed format that we ship to you. WTS bushing information.
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Plans For Box Joint Jig
Waiting until the price is right to acquire a box-joint jig? Cut all the notches on all four pieces using the peg as a spacer. Additionally, as shown in FIG. The slot 132 of one bracket at each end of the template is placed over a threaded bolt 138. Wait until the glue dries and secure the strips with screws.
What you get (Printed & Shipped): - 8 pages of step-by-step instructions. Disclaimer: I know it's not better than a dado or stacked blade set. For a 1/4 inch joint the pattern is this: cut four times, with a spin in between each cut to move it forward. The box joint jig (finger joint jig) consists of 2 main parts – the sliding base, and the back fence. Flip the board 180 degrees and mount the wood piece onto the pin using the slot closest to the router bit. Those of skill in the art will appreciate, a kit of outer sleeves having different diameters and/or a kit of collar bodies having different diameters may be included for permitting variable spacing. Using a different template guide, e. 376 (FIG. Ideally at least two pins on each of the wood pieces. However, the user may wish to form a tapered sliding dovetail. Working with them will be easier and will ensure that you do not cut more material than you would like.
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I used the 2×4 to provide strength, a platform for the joint building blocks and as a blade guard. Test the box joint jig until you get a nice fit. I also placed two 3/4 inch screws next to the nut, to keep it in place. If the template is skewed with respect to the workpiece(s), pins/tails of differing lengths may result. 42 is a partial isometric view of the base assembly of FIG. 44 is an isometric view of an embodiment of a quick-change template guide system at various stages of assembly; FIG. Apply glue on the spruce strips and glue them to the HDF board. Additionally, the lock bar and or the mounting block 152 may be biased away from the base to permit efficient insertion of a workpiece between the base 102 and the securing mechanism. The rails are then secured in position and the workpiece is removed.
Woodsmith Adjustable Box Joint Jig
21) may be coupled to the main fence 161 via a mechanical interconnection such as a grove 211, rail or the like. Embodiments of the front face 353 have slots 370 that capture the heads of threaded bolts 371, 373. I've used this version to make drawers that are around 1 meter in length. For example the template 303 may include one or more sections such as a ⅜″ (three-eighths inch) section 311, a ¼″ (one-quarter inch) section 317, and a ½″ (one-half inch) section 313. To make a first cut, the user positions the template with the appropriate side facing forward.
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The storage device may also include hooks 414 extending from the front of the device so that it can attach to the rear of the bit height guide for easy access by the craftsperson during use of the jig. Step 2: Additional Parts: Wheel, Spacer. The knob may include a separate nut having a threaded aperture corresponding to the threaded rod 144, or the knob may have an integrally formed threaded aperture. Apply glue on both wood pieces. A mounting ring (with female threads) may be inserted through, and attached to the bottom of the router base.
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Those of skill in the art will appreciate the principles of the present embodiment may be implemented for templates for different joints, such as for a mortise and tenon joint and the like, without departing from the scope and spirit of the invention. For example, as shown in FIG. Totally it measures 4 inches long by about 1 inches in diameter, however you can make yours whatever size you want. It's saved me a huge amount of time and money already; I've put together 6 drawers with it now, faster than ever before, and I didn't have to use a single screw or purchase a dado stack to do so. We enjoy seeing other woodworker's interpretations of Ralph's designs. Slots may also be formed in the top surface 108. 6mm straight router bit. Speed Chart for Compression Spirals.
The cuts are cleaner and reduce tear-out. 42, embodiments of the pivot mechanism 358 include an angle scale 362 and indicator 363 showing the angle of the front portion 354 relative to the top portion 352. An intermediate area 284 is shaped to conform to the interface between the top face and front face of the jig. A rod 526 threads into a threaded block 528. In this manner, turning knob 536 adjust the front-to-back 148 position of the back rail 318, and correspondingly the front rail 316, relative to the base 102. Speed and Feed Chart for Spiral End Mills.
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