13) ADJUSTABLE BOX JOINT JIG (notes on building the for-pay box jig from shop notes). 7, 434, 604, which application is a continuation-in-part of U. In the current embodiment, the dust collection chute includes a pair of spaced apart rods 151 (one is referenced), which are removably received in an aperture or recess, included in the base. Grandfather Clock instruction. 73A, the user sets the distance between the rails 316, 318 as described above. An intermediate area 284 is shaped to conform to the interface between the top face and front face of the jig. Alternatively, a positioning system 139 as shown in FIGS.
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An exemplary clamp assembly may include a slideable mounting block positioned on a threaded rod extending outwardly from the base. For example, a compression spring 160 may be disposed about the threaded rod 144 between the front face 106 and the engaging plate 158 in order to force the engaging plate and lock bar generally away from the base when the clamp assembly 140 is not in an engaged condition. Arch Panel Instructions. The dust collection chute 147 includes a mounting mechanism for coupling the chute to the jig base 102. Accuracy — that's the key to success for just about any jig, but particularly for a box joint jig. Also, those of skill in the art will appreciate that a depth guide may be mounted to or formed with any appropriate portion of the jig 100. Embodiments of the positioning system 139 also include a release mechanism 542 having a stop 543 movable between an up position and a down position. This allows the craftsperson to carry the jig to larger workpieces rather than having to bring larger workpieces to a fixed jig. If the following formula is used, then the mortise will exactly fit the tenon. A nut 264 may be included for securing the bit stop 103 against movement relative to the base 102 during use.
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This embodiment may be useful in setting bit depth for a through dovetail, where thicker workpieces require a deeper cut while thinner workpieces require a shallower cut (the depth of cut matches the workpiece thickness). 44 is an isometric view of an embodiment of a quick-change template guide system at various stages of assembly; FIG. I put it together using pocket holes to save time, but you can build it anyway you like. 1) Screw advance box joint jig plans. Further, because this embodiment of the mortise and tenon base does not require a top portion 352 to be screwed into top surface 108, the adjustable angle front portion 354 may be used in conjunction with top clamp 277. The user then rotates handle 164, which rotates lock bar 154 and eccentric cam 156. When the user wishes to return to the originally set distance 334, the user can place the rod 328 in the appropriate fixture 333 and immediately return the distance 334 to its original setting. 47 is top plan view of a mortise and tenon set-up guide in accordance with embodiments of the invention; FIG. A box joint consists of multiple interlocking profiles along the entire length of the edge of both pieces of wood, which are then joined and glued. By having an adjustable finger in line with the adjustable threaded rod, the template can be flipped front-to-back while still maintaining the proper alignment. If you are off by 2mm, your joints will be off by 4mm. Next, get another washer, put in on the other end, put on the spacer, another washer, and a 3/8 " nut. Let's move on to the 1/4 inch joint. If this is a little off you won't have as tight a fit.
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In the present embodiment, the workpiece stop is formed as a unitary piece. When you're done, loosen the knobs and check if they fit, which they should, if you counted correctly and made sure the handle was always in the up position after each spin or cut. The solution was to "build in" the accuracy right from the start. Rather than attempting to use a complex or non-intuitive jig, novice woodworkers may avoid forming fine joints, instead selecting a simpler joint such as a butt joint. I think this may be a really helpful jig for a lot of woodworkers like myself who have no dado set, but still want to create strong joints on the tablesaw very quickly. The overall dimensions of the box joint jig are 48cm x 28cm x 13m. Suitable alignment markers for aiding visual alignment may include printed, embossed or painted indicia, an etched or engraved marker, or the like.
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12, the pin board 114 must be positioned horizontally on the top face 108 of the jig, and the tailboard 112 must be positioned vertically on the front face. For example, as may be best observed in FIG. The rods may include threading for being secured via a nut disposed on an opposing side of the base 102. 64 with the mortise and tenon finger assembly mounted on the jig base. For a 1/4 inch joint the pattern is this: cut four times, with a spin in between each cut to move it forward. 7, 2006, now U. Pat. Here's more proof of his mad genius: Computer controlled precision box joint jig. When constructing this finger joint jig remember that the tenon must be precisely the same width as the fingers you wish to cut. Similarly, it can also be made for other types of router tables. The dado guide assembly may also be used to create sliding dovetails. Bandsaw Blade Usage Chart. Positioning guides 366 or clamps 368 are placed over these bolts 371, 373 and secured with corresponding nuts 369, 372. 54 is a partial isometric view of a removable threaded rod for use with a removable clamp assembly in accordance with embodiments of the invention; FIG.
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The protrusion may also be secured by another means or combination of means as would be apparent to one of skill in the art. The exterior thumbnut 338 may be tightened against the exterior surface of the front rail to hold the rail tightly against the interior thumbnut, securing the rail against movement while the finger assembly is in use. Those of skill in the art will appreciate, a kit of outer sleeves having different diameters and/or a kit of collar bodies having different diameters may be included for permitting variable spacing. The user aligns the first workpiece 112 vertically on the front face of side 106 and the second workpiece 114 horizontally on the top face of side 108.
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52 is an isometric view of the removable clamp assembly of FIG. Wood Gear Plates Full Size 2 pages. The interior thumbnut maybe adjusted relative to the collar 336 to vary the distance 334 between the two rails. With this fully adjustable table saw jig, now it's possible. Repeat the process until you reach the other edge of the board. The respective ends of the workpieces 112, 114 are brought into abutment (as shown in FIG. A bracket 291 extending from the template support rail 141 secures these blocks.
The front face 353 of the mortise and tenon front portion 354 acts as the front face 106 of the base 102. Take the runner system, for example. 13, in an alternate embodiment, a multi-component workpiece stop 182 is included in a jig apparatus 100. In embodiments, a visual indicia or marker such as a scribed line may be included on a template for visual alignment with an edge of the workpiece or the abutment of workpieces to be shaped. 14 is an isometric view of a jig apparatus including a removable template in accordance with an aspect of the invention; FIG.
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