The setting is too tight if when moving the stop lever from the stop to the RUN position, the injector rack becomes tight before the stop lever reaches the end of its travel as determined by the stop under the governor cover. To correct this condition with the One Screw and Locknut Assembly loosen the locknut and turn the adjusting screw counter clockwise a slight amount and retighten the locknut. Recheck the gap with the engine operating between 1100 and 1300 rpm. Detroit 60 series valve adjustment. 279 mm) feeler gage is used for intake valves.
001" shim added the operating speed will increase approximately 1 rpm. It can probably be assumed that most converted coaches have not had an initial valve/injector/Jake adjustment at 60K miles. Generated on 10-13-2008|. Properly positioned injector rack control levers with the engine at full load will result in the following: Speed control lever at maximum speed position. Note: On "TT" engines, back out the Belleville spring retainer nut until there is approximately 0. The recommended torque of the adjusting screws is 24-36 lb-in (3-4 Nm).
Variable Speed Mechanical Governor Injector Rack Control Adjustment. FUEL INJECTOR HEIGHTS Models: 6062HKXX, 6062TKXX (2000-2003). 6067HV2E, 6067HV6E 14L— 2004. FUEL INJECTOR HEIGHTS Models: §. After each set of intake and exhaust valves is adjusted, adjust the corresponding injector listed in Table "Valve Lash and Injector Height Adjustment Sequence". You might be able to go to Detroit Diesel's web site and check their information database. Movement of the speed control lever is to take-up the clearance in the governor linkage. 2 injector control lever. 11) On current turbocharged engines, adjust the external starting aid screw as follows: - With the engine stopped, place the governor stop lever in the run position and the speed control lever in the idle speed position. Install the fuel rod between the governor and injector control tube lever. Note: Overtightening of the injector rack control tube lever adjusting screws during installation or adjustment can result in damage to the injector control tube. Start the engine and loosen the idle speed adjusting screw locknut and adjust the iddle screw to obtain the desired engine idle speed. You will burn through fuel quicker. A couple years ago, I took my previous bus to Detroit Diesel to get the valves adjusted.
Time the remaining injectors in the same manner as outlined above. 1 injector rack in the full fuel position and turn down the inner adjusting screw of the No. Making sure your valves are properly calibrated is important for proper engine performance. The type of governor used depends on the engine applications. Install the engine rocker to "1. No need to answer that question. Use tool J–39697 32J cam. The tech doing the adjustment stated that half the valves were too tight and that seemed to be the trend from the factory. The procedures are the same except the valve clearance is greater for a cold engine. Clean and remove the valve rocker cover, the governor cover and lever assembly. Tighten the adjusting screw until the injector plunger bottoms out, torque value should be 4.
Install the variable speed spring housing and recheck the maximum no-load speed. For this reason, the authors are not able to guarantee the result of any procedure contained in this blog post. Loosen the locknut, and turn the adjusting set screw until the feeler gage produces an even smooth pull between the valve stem and valve button. This injector can now be set using this procedure: - Loosen the locknut on the adjusting screw at least two full turns. Nut driver or socket set. More From Allstate Peterbilt.
1 as outlined in Step 6. Back out the buffer screw or fast idle cylinder until it extends ⅝" from the locknut. On governors without the starting aid screw, hold the gap adjusting screw and tighten the locknut. 6067FK6X, 6067BK6X, 6067HK6X 14L 1999 DDEC IV. After the exhaust valve clearance has been adjusted, time the fuel injectors as follows. Exhaust Valve Rocker Arm Assembly.
Valve and Fuel Injector Rocker Arm Assembly Components. Start the engine and loosen the idle speed adjusting screw locknut to hold the adjustment. If it does not reduce the booster spring tension. With the idle speed adjusted, the booster spring is adjusted as follows: - Move the speed control lever to the idle speed position. If lash setting is incorrect, repeat step 1. through step 3. As long as the engine's performance is satisfactory, no tune up should be needed. Then reduce the spring tension until the point is reached where it will not return to idle. To ensure efficient engine performance and extended valve and injector service life, an initial valve lash and injector height measurement/adjustment requirement has been established. Move the speed control lever from the idle speed position to the maximum speed position. Remove the two bolts and withdraw the variable speed spring housing and the variable speed spring plunger from inside the spring housing.
Rocker Arm Adjusting Screw and Locknut. To tune-up an engine completely, perform all of the adjustments in the applicable tune-up sequence given below after the engine has reached normal operating temperature. Coach ownership is not mandatory to partake of everything POG has to offer. When the settings are correct, the racks of both inspectors must be snug on the ball end of their respective rack control levers. The recommended idle speed is 500-600rpm but may vary with the engine application. Tip of Intake Valve. The exhaust valve bridges must be adjusted and the adjustment screws locked securely at the time the cylinder head is installed on the engine. Then reduce the spring tension until the lever does return to idle and tighten the lockouts on the eyebolt. With the engine stopped and at normal operating temperature, adjust the gap as follows: Note: If the governor gap is to be made with the engine in the vehicle, it is suggested that the fan assembly be removed due to closeness of the fan blades to the engine governor. Location of Identification Groove. With the engine running at normal operating temperature, back out the buffer screw to avoid contact with the differential lever. Hold the leveling screw in this position and torque the locknut to 47 N·m (35 lb·ft). This setting will result int he minimum force required to operate the speed control lever. View Full Version: When to adjust valve lash on Series 60.
There are a lot of Series 60 owners here that are busy walking their dogs, recovering from a day of blinging out their coaches, or just well - sleepy!
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