New Controller for 04-15 GEM Cars. Note: The absolute best way to check the quality of your battery pack is to do a running voltage drop test across the whole battery pack. Hinges to the front suspension support frame attach the hood. Remove 3 bolts from differential side of motor (see figure 21) with 7/16-inch wrench or socket, taking care to support motor, which weighs 30-40 pounds 10. All motors are guaranteed against defects in materials and workmanship for a period of one year from date of purchase from Plum Quick. Remove lower dash panel. What if the fault is not cleared? Gem electric car repair manual. Most electric traction equipment has such a device to have a positive way to cut off power to the motor in the event of runaway. Stalling the armature (pedal depressed and wheels not turning).
How To Reset Gem Car Controller Rebuild
Order Controller Rebuild. Purple motors are upgraded stock or aftermarket motors that you, the customer ship to us for speed and torque performance upgrades. 2 Power System DIAGNOSIS AND TESTING The purpose of the power system is to provide primary power for the drive and accessory systems. Remove the rear brake shoes. F3 or measure with an Use the Audio System Circuit Diagram to check ohmmeter to determine if it is the wire connection and 12 VDC at PSDM S, open. Connect any electrical connections then slowly lower and rock lower panel forward into place. The Ride-4-Fun controller rebuilding service provides the following services for GEM car owners: Phone support to help diagnose your GEM car issue - the last thing you want to do is to start guessing at a diagnosis and unnecessarily replace parts. We can do the Bandit upgrade on all Club Car and EZ-GO 36 volt and 48 volt, Series and Sepex DC brush motors, as well as any aftermarket motor for these carts. Make sure you can turn the wheels by hand. ELECTRICAL 5 - 78 HEADLIGHT HARNESS HEADLIGHT HARNESS CONNECTIONS Connector Number Connects To Number of Pins in Connector Headlight Harness Headlamp-Left Lamp-Turn-Left Lamp-Turn-Left (Ground) Headlamp-Right Lamp-Turn-Right Lamp-Turn-Right (Ground) November 2007 GEM Service Manual... Which battery is bad? Always observe the following safety precautions: WARNING: DO NOT SMOKE NEAR BATTERIES. Now place the meter dial on DC volts on a low scale as to read the pack voltage. How to Troubleshoot a GEM Car. Remove the center side panels.
How To Reset Gem Car Controller Repair Troubleshoot
A small current is used to control a large current. Red to the Contactor left terminal 4. In case it's a new battery from the GEM car accessories, the algorithm might have been altered. In general the following GEM car problems may be an indication of a controller problem: Error Codes - Frequent occurrence of dashboard error codes. However, thin brake rotors or brake drums frequently not caused by brake components. To reset the OBC the following must be done in this order: - Key Switch to Off. • Put on the nuts • Tighten the fasteners just tight enough to not deform the scuff guards. Position wheel cylinder on backing plate and attach with mounting bolt furthest from actuator 11. Note: High speed gears are not recommended for carts with the Bandit upgrade. DESCRIPTION The rear suspension frame is attached to the rear of the vehicle frame by bolts in bushings. Gem car service manual. ELECTRICAL 5 - 4 DRIVE SYSTEM The basic operation procedures described in the Owner's Manual must be followed for the drive system to operate properly. Remove king pin pinch bolt and separate control arm. 5 - 19 ELECTRICAL OPERATION BATTERY CARBON PILE LOAD TEST The GEM vehicle has a battery control and Test batteries at 1/2 CCA for 15 seconds and the recharge system specially designed for electric voltage should not drop below 10.
Gem Car Repair Manual Pdf
Some of the following codes do not appear in the factory manual. The two, four and six passenger models have a cut out to accommodate the Trunkback/Golfback/Clip- 1. 2001 Gem Car Code -27 Problem - GEM Forum. As you are confident in controller being ok, then something is amiss with battery circuit, accelerator, or tach circuit. SUSPENSION AND STEERING 2 - 5 FRONT SUSPENSION DESCRIPTION The front suspension is designed to allow each wheel adapt different road surfaces independently.
Gem Electric Car Repair Manual
You'll hook the meter leads across the battery pack, RED goes to the Positive post and the BLACK will go to the Negative post. I hadn't thought that the actual BDI could be causing this??? It allows you to monitor what's happening in the controller. I have cleaned the connectors on the controller with electrical contact cleaner, and took the plug apart to clean everything as well. Researched and found origin of -14 error code. One lead will need to come off to check continuity. ELECTRICAL 5 - 22 BATTERY SAFETY WARNING: ALWAYS WEAR PROTECTIVE CLOTHING, GLOVES, AND GOGGLES WHEN HANDLING BATTERIES AND ELECTROLYTE. 4 - 14 BRAKES INSTALLATION PARKING BRAKE CABLE ASSEMBLY TWO PASSENGER, SHORT BED UTILITY, LONG BED UTILITY COUPE MODELS DESCRIPTION 1. Motor case temperature of 190 degrees F or lesss is best. Note: We don't upgrade the following golf cart motors due to being poorly designed and/or the availability of obsolete parts: Hitachi, Fairplay, Zone, Gem, Think, Ruff/Tuff, Star, Tomberlin, FSIP, Baldor, Bad Boy Buggies, Admiral, EMP, Commander; or any double End cap motor male spline or female coupler. How to reset gem car controller repair troubleshoot. If you have issues then please give us a call @ 1-803-548-7205. If the OBC detects a problem in either the charging or drive system, it will shut that feature off.
Gem Electric Car Manual
The Trunkback is a molded plastic box with a hinged locking lid. Increasing torque and speed to your Bandit upgraded 36 volt or 48 volt Sepex motor: You can upgrade to the Alltrax XCT controller. If You Have Any Questions: You can repeat this same test on each battery to find the weak link in your battery pack. The GEM e-series vehicles combine a spring and shock absorber into a single unit. Going to replace both and see what happens. 8 Steering System Description OPERATION The steering system is comprised of: The steering column transmits rotation of the steering wheel to the pinion in the steering gear. 11 Steering Wheel Holes For Puller Fig. Switch master disconnect OFF, and cover battery terminals to prevent electrical contact. The hood, mudguards and spat come in a variety of 3. The OBC functions like the on off switch on your wall to control the lighting. If the resistance is a constant very low DESCRIPTION resistance (possible short circuit) or constant high resistance (open circuit), there could be a... ELECTRICAL 5 - 18 BATTERY DESCRIPTION Six 12-volt lead acid (nine 8-volt 6-passenger & long back extra duty model option) batteries supply 72-volt power for the vehicle. Also inspect the cables for cracks or exposed wiring. The only thing that I can think of now, is maybe the pedal is faulty??
Gem Car Service Manual
Disconnect the charger positive connect by human intervention to first resolve the problem flipping the master switch. The brush springs are inspected and tested for the proper tension and replaced if necessary. It's recommended that you disconnect the connections and confirm condition of the battery. 16 voltage high electrical fault verify voltage >86vdc, if higher, run lights to reduce. ELECTRICAL 5 - 30 Pack recovery (PRC) algorithm selection is not the PRC algorithm is indicated by the '80%' and stored in permanent memory. If we have a proper motor core in stock you can purchase one of our motor cores to have upgraded to the Bandit for $200.
Alltrax XCT controller EZ-GO/Club Car/Yamaha*. A voltage range from 12. Note: When connecting the motor cables back to the motor it is a MUST that you use two wrenches (one on the nut near the motor housing, so this nut will not turn and the second to tighten the nut that will hold the cable lug) as to not spin the motor stud during the tightening of the cable lug to the motor. The wire harness connector on the steering column has overheated. Disconnect the electrical connectors from the master cylinder. ELECTRICAL 5 - 8 DRIVE AND POWER SYSTEM ERROR CODES (Continued) Motor armature offset voltage is too Replace the motor controller. 06 accelerator pedal closed safety lock out release pedal before. There are no other direct operator interactions with the motor controller module.
Batteries are two and 1/2 years old.
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Granite City Post Office Phone
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Business Reply Mail Account Balance. Renewals do not need to visit an acceptance agent. 2350 Madison Ave, Madison Ave & Veterans Pky. Search for... Add Business. Collinsville IL 62234. Every post office is separate entity with its own management, but there are some basic demands placed upon all employees by the USPS. Avoid trips to the Post Office. Getting a passport in Granite City is easy, it depends on what type of passport application you are doing and how quickly you need it processed. Click on the Post Office for all operating hours, servcies, and other information. Other passport offices near Granite City IllinoisNorth County Branch - St Louis - 5. Map To This Location. East St Louis Post Office - East St Louis - 6.
Granite City Post Office Hours
GRANITE CITY has 3 post offices. Alorton Post Office. Money Orders (International).
The passport acceptance office in Granite City will review your documents and verify the identity and signature of the applicant. And the USPS is wanting more money? There are 24 United States Postal Service collection boxes and post offices available to the public in Granite City, IL 62040. 5n431 Railroad St Unit 1View detail. Passport Name Change Guide. Main Office Finance - St Louis - 7. The necessary information is sender/recipient's full name, street address, city, state and zip code. Northeast Corner Of Rt 159 & Rt 162. It appears this office provides US passport services. Our website also includes a blog filled with helpful career advice to help you reach your Post Office goals, as well as tips on how to stand out while you're looking for a Post Office job. We use cookies to enhance your experience. We don't have any interviews for LP Building Solutions Granite City, IL.
Granite City Post Office Phone Number
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Last Collection Times: - Monday: 5:15PM. Thanks for stopping by, David W. Gates Jr. Sources. 326 N Genesee StView detail. Bulk Mail Acceptance Hours: - Monday: 9:30AM - 1:00PM. 122 N Wheaton AveView detail. Lot Parking Available. Pickup Accountable Mail. Whats the ducking difference if I'm in their office or in my home? 99 CVS #2510 - Collinsville - (6. Want to plan your visit for your lunch hour? Granite City, IL Passport Acceptance Office.