Laminate the repair patch with multiple layers of fiberglass and epoxy until the dished out cavity is full. Should probably be replaced as well. How To Reinforce A Fiberglass Boat Transom In 5 Easy Steps? You have to jot down the exterior skin of fiberglass thickness, interior skin thickness, the location and thickness of stringer, and more. Occasionally foam or a plastic core system is used, but usually not. Epoxy is gap filling and extremely strong, you want the epoxy to remain between the plywood layers. You will need access to the entire transom plus at least 12" up the side and bottom of the boat. As we mentioned, with an outboard hull you can remove or cut away the top of the transom, put it aside and then replace it when the job is done. Other mounting configurations are shown below. How To Reinforce A Fiberglass Boat Transom. If you want to totally waterproof the wood, we suggest you use our Elasta-Tuff™ 6000-AL-HS polyurethane coating, the RHINO TOP as a final coating over our ELASTUFF 120, or the Elasta-Tuff™ 6000-AL-HS as a topcoating over the ELASTUFF 120. An air hammer with a big flat blade and an air compressor is good. 6) Measure, cut, glue (if required), and CPES™ treat the replacement wood. All that remained was its shell, motor, and a rusted trailer.
How To Reinforce A Fiberglass Boat Transom Thickness
Structural strength has been returned to the stringer and cross-bracing. The transom also needs to absorb the shock of hitting rough water and waves. No need to panic, but it does give the mind something to think about. Unlike standard fiberglass, this type of filler will harden quickly, and it will also dry very quickly too.
If the Putty isn't too thick, you won't have to worry about it. There are two ways to do it: attach the whole structure or do it by piece. How you install the new flooring will depend on the structure of the hull or floats and what you have torn away. To view the repair job, click here. Wood screws will make the plywood sheets fit snugly while they're all bound with epoxy. Restoring boat exteriors to their original condition is expensive. When removing a stringer or transom, handle with care to not damage the boat. Here are some important tutorials to understand. If you have questions on supporting the hull, please ask them on the forum. Because the opening in the transom is smaller than the plywood core required for the repair, you will need to replace the core in pieces involving 3 or 4 layers. It is essential that the face of any wood not replaced be thoroughly soaked with CPES™. Some Tips and Suggestions. 6) Fiberglass boats usually have a wooden transom core (in addition to the fiberglass skin) that can rot or be damaged by impact. How to reinforce a fiberglass boat transom repair near me. The fiberglass transom is almost square so there are unsupported parts that will likely deform or crack.
How To Reinforce A Fiberglass Boat Transom Repair Near Me
After resin mix has cured, sand/bevel seam areas into a shallow v-shaped depression with the original cut line in the deepest part of the 'v'. While the epoxy is still tacky on the plywood, take time to mix the epoxy glue. How to Reinforce a Fiberglass Transom for Outboard Engine Br. New flooring was installed. If you plan to leave the fasteners in place, be sure to use screws or nails that are stainless, galvanized or bronze. Step 2: Getting into the transom and core.
A clean, professional repair in progress by one of our customers: Stringers were evaluated. Step 3: Removal of Old Plywood Core. Reusing the skin can save you time and money. Step 5: Fill up all holes and low areas using epoxy putty, letting each little bit dry before you apply another layer of epoxy putty on top of it until you get yourself a high level throughout your fiberglass boat transom, which is 1/8 inch higher than its original state. The unthickened epoxy should be applied on the exterior of the transom. Any wood that is left should be reasonably dry and treated with CPES™ to greatly reduce the rot fungi problem. How to reinforce a fiberglass boat transom thickness. You must use epoxy resin because polyester resin will not bond well with epoxy, which you now have on and around the wood. If you wish you can fill overhead space entirely with the Fill-It™ epoxy filler.
How To Reinforce A Fiberglass Boat Transom Window
On some boats, especially the smaller ones, it is sometimes possible to get at the deck core from inside. After the core replacement is complete, the original fiberglass skin can be laminated over the new core or if necessary a new skin can be laminated over the core. If you will be removing the entire plywood core, use whatever combination of tools you need to get the job done. How to reinforce a fiberglass boat transom window. Before taking down the components around the transom, measuring their thickness is critical. 5) Using our injection kit or ketchup dispenser or something similar, squirt the inside of the stringer with our CPES (Clear Penetrating Epoxy Sealer). Paint, fiberglass, epoxy, wood, and time are required for this project.
Most transoms are 1 1/2 inch to 2 inch thick. There are specialized ones that will work, but they are expensive. The best way to avoid this issue is by keeping your boat in a covered slip and regularly checking the wood around your transom for any signs of rot. In plywood lamination, you'll need an un-thickened epoxy. Exterior grade plywood may have more voids in the inner layers of veneer than true marine grade. Transom Replacement With a Plywood Core : 9 Steps (with Pictures. Step1: Cleanse the fiberglass with denatured alcohol. Tap around the suspected area lightly with a small, hard object to help reveal any areas of delamination. I prefer 403 Microfibers filler for large projects because it is strong, stirs in quickly and requires less filler to achieve the same viscosity. You can read a lot of glass boat repair manuals and never see anything on the self-repair of transoms. During this operation, you must exercise extreme caution when handling the outer fiberglass skin. Sometimes they require repair as well, and we do cover this process under Stringer Repair in a later section. 9) After 24 hours the resin/sawdust will have cured.
How To Reinforce A Fiberglass Boat Transom Extensions
If it has to be done, though, it should be attended to as soon as possible after you notice the soft spots. Epoxy resin is the most popular material for wet-out jobs since it is versatile and straightforward. If the boat had a single motor well and wide deck cap, a cut through the cap (or removal of cap) would have probably been necessary in order to reach the entire inside of the transom. The bottom right photo shows where they glassed the stringer and then actually cut away a section so the floor could be mounted. You need to drill the perimeter and treat with epoxy. The boat featured in this rebuild is a 1984 Grady White. A combination of CPES™ and the L & L Resin™ can result in a strong step that is largely free of existing rot and protected to a substantial degree from future rot. Because skin repair requires a 12-to-1 scarf angle, the repair area can extend several inches beyond the edges of the transom. The longitudinal reinforcement will help support the transom by running along the entire bottom of the hull, which means you'll have a lot more support for your transom. Laminate the new skin so it extends to the edge of the 12:1 bevel that was machined earlier on the outer edges of the transom. The proper technique varies depending on the boat.
The template can be in the form of wood, cardboard, and door skin. Most people become more concerned about their boats when they buy an outboard motor since this means that the boat will be traveling at much higher speeds than before. Dry fit and label all of the parts. You go to fix the floor and find that the glass is delaminating around the stringers and the wood inside is rotted. Most of the older outboards have relatively simple center-section access.
How To Replace Transom On Fiberglass Boat
Some of these components may or may not need to be sliced depending on the boat. Repeat this process, screwing each successive sheet of plywood to the previous sheet with wood screws, until the void is filled with snugly fitting sheets of plywood, all epoxied around the sides and bottom. And, they must be able to let water out of the hull, without letting it back in. Complete directions for replacing damaged plywood sections can be found in section 6. Where you will paint over the epoxy putty/caulk/latex caulk mixture using international marine epoxy paint or primer, allowing 24 hours for each coat to dry before applying another one. To laminate two pieces of plywood, first coat the faces of the plywood that will be glued together with un-thickened (neat) epoxy resin. It's possible to reinforce a boat's transom in two methods: one by one or layer by layer. Drill ¼″ holes across the top of the transom, about 5 to 7 inches apart and allow the interior to air dry. The holes for screws should be drilled before you set the fiberglass skin. Reinforcing a fiberglass boat transom is labor-intensive. Where the wood was weak the stringer was saturated with CPES™ and Layup & Laminating Resin through drilled holes. This staggering of the butt joints in the plywood layers helps to maintain core strength as though it was a continuous solid piece of plywood. Bolts with nuts and oversized washers can be used in places where holes will eventually be required. In our example boat, you can see the transom core is soaked and it has lost nearly all of its stiffness.
Again, its a matter of hooking out the bad wood until you get to the good wood. If stringer is empty, go straight to steps 3 and 4.
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