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Check the fit of the mud flap to the vehicle. These 3 systems are all connected, with the controller in between a GEM car battery pack and the GEM car motor acting as the brain, much the way a computer would work on a car. 5 - 3 ELECTRICAL POWER SYSTEM DESCRIPTION Fig. 06 accelerator pedal closed safety lock out release pedal before. How to Troubleshoot a GEM Car. New Controllers: If you need a new controller, we have the models in stock for you 1998-2015 GEM car, and can custom program/configure to your specific GEM prior to shipping: 1998-2001. Remove the brake pedal to push rod bolt. When not moving, if i put it in high speed, the rectangle blinks around all of the gear indicators.
Gem Car Repair Manual Pdf
ELECTRICAL 5 - 20 12-Volt Battery Only CAUTION: It is essential when replacing the cables on the battery that the positive cable is All 2005 – Current Models attached to the positive post and the negative cable is attached to the negative post. Remove the center side panels. Once this is corrected, the fault will clear automatically. How to reset gem car controlled trial. DESCRIPTION See upper and lower dash in this section. If your GEM car is experiencing erratic performance, producing error codes or not working, you may have a controller in need of repair or replacement. REAR TURN INDICATOR LAMP REPLACEMENT 1.
BODY 7 - 10 BODY BACK PANEL DESCRIPTION REMOVAL The body back panel is made of molded plastic. 1 - 6 INTRODUCTION HOISTING AND JACKING NOTE: When a frame-contact type hoist is used, verify that the lifting pads are positioned properly. So, how do I know if my GEM car is experiencing a controller problem: The symptoms of bad controller can vary and are not always easily detected by a GEM car owner. A strong sulfur odor or excessive watering requirements of the battery may warn of a battery overcharging or a high battery temperature. Your GEM Car batteries produce 72 volts and the controller "chops" the 72 volts thousands of times per second to create an average voltage somewhere between 0 and 72 volts, which is delivered to the motor. Gem uses a 72-volt electrical system. This could happen if your battery's capacity is larger than designated by the algorithm. Note: With Club Car you'll need to make sure the throttle is in good working order. We'll need the first 4 digits in the cart ID number to determine which Bandit upgrade will perform best with your cart. Hi: I am the owner of a 2008 Gem Cart and I have the error codes 81 and 82. Gem car repair manual pdf. Map of estimated transit time* for motors shipped within the 48 contiguous states: * Published transit times, in business days, are subject to change. DESCRIPTION See Dash in this section.
How To Reset Gem Car Controlled Trial
What if the fault is not cleared? ELECTRICAL 5 - 38 LIQUID CRYSTAL DISPLAY REMOVAL (LCD) 1. 48 volt Club Car Sepex carts ( Regen I, II, IQ) with only the Bandit upgrade and all other components stock should get around a 25% increase in both overall torque and speed. Please when you call... 2001 Gem Car Code -27 Problem - GEM Forum. To accomplish this, the The drivetrain consists of a 72-volt motor, a differential allows the axle shafts to turn at unequal gearbox/differential and two constant velocity drive... To install reverse this procedure. Complete list of GEM error codes: Error Code Description Fault To Correct. Remove the (10) body side rivets. Both of the new BDI's went haywire with very strange readings and the lights and indicator going "Crazy". Note: Customer must send in a repairable motor.
This constant stress, along with controller age and exposure to the elements contribute to potential failure (or erratic behavior) of the controller. It's the controller low voltage buss that is being pulled low. 5 - 19 ELECTRICAL OPERATION BATTERY CARBON PILE LOAD TEST The GEM vehicle has a battery control and Test batteries at 1/2 CCA for 15 seconds and the recharge system specially designed for electric voltage should not drop below 10. Also, make sure your tires are properly inflated to 25 – 30 psi. 2 - 6 SUSPENSION AND STEERING SPRING OVER SHOCK REMOVAL - FRONT SHOCKS ABSORBER ASSEMBLY 1. ELECTRICAL 5 - 24 4. 5 - 33 ELECTRICAL DC/CONVERTER DIAGNOSIS AND TESTING Diagnosis and testing of the DC/DC converter is DESCRIPTION covered in the Accessory System Troubleshooting Chart. I am really out of ideas and OC Monster Carts (Chan and Alan) are also stumped on this one. It is powered by the 12v buss in the controller. BRAKES 4 - 13 PARK BRAKE LEVER OPERATION ASSEMBLY Pulling up on lever causes the park brake adjuster assembly to pull on the park brake cables. If charging the battery does not fix your Gem golf cart, then test for more problems. Gem car service manual. Black to motor controller negative. During this build up process is when we do our trademark 12 point performance upgrade enhancements to each and every motor and date code for warranty purpose.
Gem Car Service Manual
There is some type of battery failure, an open circuit or another source of power charging the battery. You can perform software revision by referring to the manual and adjust as required. More than likely, the 12. The DC/DC converter has been upgraded and I actually added a digital 12v gauge on my dash so I could watch the volts, it has been steady between 13. Excluded from warranty are motors damaged due to the following with NO exceptions! Call once and leave one message. I also checked the motor and all the connections. Note: Bandit upgrade on EZ-GO DC Series or Sepex 19 Spline female motor coupling only! The lower the voltage is across the battery pack the higher the amp draw can be and cause an over heating issue with cables, controller, F&R switch and/or the motor. Remove king pin pinch bolt and separate control arm. 7 - 21 BODY SPAT REMOVAL 1.
Generally, a solenoid is an enclosed single pole cylindrical switch while a contactor is often multi-pole and has contacts that are visible. DESCRIPTION See Trunkback/Golfback in this section. Press the pedal; if the cart does not move or barely moves, the battery is dead. Not well enough to test for the error though, maybe. You have to manually rectify this error by unplugging and replugging the cord after 30 seconds. OR at least watch them while driving. The hood, mudguards and spat come in a variety of 3. We'll call for credit card information once your motor is ready to ship back to you. Your battery must be connected and in good condition for the charger to begin charging. Green to green spade in the front harness.
How To Reset Gem Car Controller Repair Troubleshoot
5 - 77 ELECTRICAL PIN LOCATIONS FOR CONVERTER HARNESS CONNECTORS Connector Illustration Connector Connects To Number of Pins in Number Connector DC/DC Converter 72 Volt Ground, 12 Volt Ground PSDM J4 GEM Service Manual November 2007... This signal means that the battery has failed or there is no battery connected. Using an ohms for either pin 2, 3, or 4, check for a loose are turned on), but the ohmmeter, measure resistance... When the accelerator pedal is completely down, the resistance should reach (FOOT PEDAL) approximately 80 ohms. Armature transistor did not turn off Replace the motor controller.
Note: Precedent models with Sepex systems can have the black IQ controller, gray or white Excel controller. DESCRIPTION • The mud flap should fit with no gaps larger then 1/8". Reposition the rubber boot to original position. Charge Corrected to 80° F Voltage 5. Stalling the armature (pedal depressed and wheels not turning). All Club Car golf carts newer than 1995 have an OBC or " On Board Computer " in the charge circuit to monitor and control several functions on the golf cart. 49 motor current low electrical fault check resistance of motor and. They provide the best overall inflation will cause rapid shoulder wear, tire flexing, performance for normal operation.
77 vehicle over speed error inspect motor controller.