The equipment needs a water flush system for the double mechanical seal, this is an additional, call us for more information. Our range of high shear mixers greatly increases the efficiency of mayonnaise and cold emulsion production – saving time and energy and ensuring that costly ingredients are fully utilized. The consistency, quality, texture, shelf life and appearance of products are very much dependant on the stability of the emulsion. Different streams are induced within the grooves and collide at high frequency before exiting the mix chamber. However, high-pressure homogenizers, colloid mills (which also work on a rotor-stator principle) and similar equipment are commonly associated with several drawbacks, including higher capital cost and lower throughput than mixing technologies, along with frequent clogging, labor-intensive cleaning and high maintenance requirements. Volume Determine the volume of product required to meet your production forecasts.
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The Ytron® Z Emulsifier high speed, high shear emulsifying mixer achieves repeatable product quality at production efficiencies/outputs exceeding those of conventional high shear mixers such as in-tank rotor-stator mixers, colloid mills and shear pumps. Moisture and solvent is driven off by the heat produced by vacuum at low pressure. High efficiency, high shear continuous mixing. As the material leaves the rotor, the stator generates an exceptionally high-shear zone by forming a small clearance gap between the rotor and itself. So while conventional mixing equipment like stirrers and agitators have their uses and are sufficient for simple blending tasks, a high degree of shear energy is required in order to obtain the finest possible droplet size. 5m/s provides the higher shear rate and can shear the materials to 200-2000nm easily. Still unsure which machine will best meet your needs? A vacuum environment accomplishes a number of mixing goals including improved aesthetics (imagine a smooth cream or clear gel with no air bubbles) and removal of oxygen to prolong shelf-life, prevent decomposition of sensitive ingredients or thwart unwanted chemical reactions and microbial growth. The wings of the anchor agitator normally include adjustable scrapers for wiping the vessel bottom and sidewalls. Stainless steel motor and fully machined 316SS housing.
High Shear Mixer For Emulsification Of Oil
The two phases of the emulsion, pre-combined or metered in separately, are drawn into the mix chamber and expelled at high velocity through the stator openings, an event that subjects the components to elevated levels of mechanical and hydraulic shear. A batch that has been agitated and deaerated under vacuum winds up denser than it was initially. Robustness and reliability of Hielscher's ultrasonic equipment make it a work horse in your production. High Shear Mixing and Single-Pass Emulsification. The MegaShear operates at the same tip speed as the X-Series and QuadSlot heads, but is even more aggressive in terms of shear and throughput levels. Being market leader for ultrasonic mixers, Hielscher designs, manufactures and distributes ultrasonic high shear mixers and homogenizers from lab and bench top up to pilot and full-industrial scale. Among the recent developments in mixing are more cost-effective rotor-stator designs capable of delivering intense mixing along with rugged efficiency.
High Shear Mixer For Emulsification Chicken
Chemical Engineering and Processing 87; Nov. 2014. Designed as a high speed, high shear mixer and emulsifier for continuous processing, today the Dynashear sets the standard for inline mechanical mixers with hundreds of installations in place for dairy, beverage, salad dressing and mayonnaise processing, pet food, flavor emulsions, chemical and pharmaceutical/API applications. Whether the lift is portable or fixed, you are able to vary the position of the agitator within the vessel, to fine-tune the process and to handle a wide variety of materials. Feel free to write us about product queries or ask for support anytime, we'd love to help. High-shear, high-speed mixing equipment supplies the mechanical energy necessary to reduce the size of solid particles and liquid droplets in emulsions and dispersions. Ingredients are rapidly drawn into the mixing vessel by an independently controlled vacuum pump. The mixing equipment needs to impart a large amount of energy into the mix, the more shear energy introduced into the mix, the smaller the suspended droplets will become, creating a fine stable emulsion with both phases completely and uniformly dispersed into one another.
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Our Standard design includes features such as: - Explosion proof inverter duty motors. The probes (sonotrodes) of industrial ultrasonic high-shear mixers are equipped with a flange so that the mixer can be integrated into to steel tanks, glass vessels or plastic containers in any orientation. As with any other mixer or blender, the process of specifying a powder induction system for your application is best accomplished working closely with your mixer manufacturer, in a testing laboratory. These machines may also suffer from persistent problems such as forming "fish eyes" or failing to achieve true homogenization of all ingredients. The broad portfolio from lab, bench-top and industrial ultrasonic high shear mixers makes it possible to choose the ideal ultrasonic high shear mixer for your application and production volume. Past this stage of sharp decrease in particle size, the distribution hovers at an equilibrium (see Figure 1). When you want to produce stable emulsions and creams, you need long shelf life for your dressing, mayonnaise, and sauces this is the right equipment. After 20 RPM, the mixer is stopped, and a sample is taken.
Certain models can accommodate all three interchangeable rotor/stators given the right horsepower nitary models are also available for processing sensitive applications with provisions for CIP/SIP (cleaning and sterilization in place). Easy & safe operation. Click Here To Download: White Paper: The Art Of High Shear Mixing. Tri-clamp Connections. Mode WRL-120 4KW, 220V.
Working with Ginhong as your Mixer Supplier. Two of Silverson's recently launched laboratory scale models are available in an Ultra Hygienic specification - the FMX5 UHS and the Verso UHS. Biological medicine: sugar coating, injection, antibacterial agent, protein dispersant, pharmaceutical cream, health care products, etc. Typical mayonnaise is desired with droplet sizes between 1-5μm.
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